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Web Tension Control System

Web tension load cells are specialised sensors that enable precise measurement of tension and force in industrial production processes. This loadcell is especially vital in the textile and printing industry to increase the efficiency of the production process and optimise product quality by maintaining a certain level of tension.

What is a Web Tension Load Cell?

A web tension load cell is a type of precision sensor used to measure tension forces on a material or surface. It is usually used to measure tension and keep it at a constant value. These load cells are an important component in applications requiring linear motion, rotary motion or continuous traction.

Working Principle

Web tension load cells work with a strain gauge system that senses tension forces and converts these forces into an electrical signal. This signal is processed by a control unit to continuously monitor or adjust the tension in the system.

Web Tension Control Usage Areas

Tension control load cells are used in a wide variety of applications and often cover industrial processes requiring precision and accuracy. The main areas of use are:

  • Web Tension Control: Web tension load cell is especially used in systems that require tension control. In these systems: Materials are processed under a constant tension, Material damage that may result from excessive tension is prevented, Consistent quality is achieved throughout the process.
  • Textile Weaving Machines: The textile industry is one of the areas where tension control is most critical. Tension control load cells are used in weaving machines for the following purposes: To guide the yarns properly, To maintain constant tension during weaving, To prevent yarn breaks. This type of load cell optimises textile production processes, both increasing production speed and reducing the defective product rate.
  • Printing Press Machines: Correct orientation of materials and tension control are of great importance to improve print quality in the printing industry. Tension control system: Provides the correct tension of paper or film materials during printing, Minimises printing errors and material losses, Provides a reliable solution in high speed printing machines.

Advantages of Tension Control Loadcell

The advantages offered by web tension loadcells make them an indispensable component in industrial applications. These advantages include:

  • High Precision: It allows the force applied on the material to be measured with millimetre accuracy.
  • Robustness and Durability: Provides long-lasting use in harsh operating conditions.
  • Automation Compatibility: Provides easy integration with modern production lines.
  • Productivity Increase: Increases production capacity by providing process optimisation.

Web tension control is critical in textile, printing and other tension control applications where precision and accuracy play a key role in production processes. The web tension load cell developed by Kobastar responds to the needs in these sectors in the best way with its superior performance and durability. You can contact us for more information about our tension control load cell solutions.

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