Barrel liquid filling machines are industrial equipment that enable fast, safe and precise filling of liquids into large barrels or drums. These machines, which are widely used in many sectors such as food, chemistry, pharmaceuticals and cosmetics, have been developed to meet high precision, safety and efficiency requirements.
Barrel Liquid Filling Machine Features
Barrel liquid filling machines manufactured by Kobastar stand out with their innovative technologies and high quality components. Here are the main technical specifications:
- Filling Capacity: Suitable for barrels between 50 litres and 200 litres.
- Filling Speed: It has a filling capacity of 10-20 barrels per minute.
- Load Cell: Load cells operating with ±0.1% accuracy are used.
- Material Quality: Stainless steel body and teflon coated hoses provide a long service life.
- Control System: PLC controlled automatic systems and easy programmable structure with touch screen.
- Working Pressure: Working pressure in the range of 1-6 bar.
Advantages
Barrel liquid filling machine offers significant advantages for many businesses. The main advantages offered by these machines are as follows:
- Precision and Accuracy: The barrel liquid filling machine is equipped with precision load cells and can perform the filling process with milligram precision. This feature minimises filling errors and waste.
- Efficiency and Speed: Automated filling systems enable fast filling of a large number of barrels or drums. This speeds up production processes and saves labour.
- Easy Operation: It offers easy operation with user-friendly interfaces and automatic control systems. The filling process can be monitored and controlled via the touch screen.
- Flexibility: It is suitable for filling materials with different liquid types and viscosities. It offers high performance both in low viscosity liquids such as water and high viscosity liquids such as oil or syrup.
- Hygiene and Safety: Filling machines made of stainless steel material in accordance with hygiene standards can be used safely in sectors such as food and pharmaceutical industry. In addition, it ensures safety with automatic stop and alarm systems in cases such as overfilling or overflow.
Suitable Filling Solutions for Different Liquids
Barrel liquid filling machine offers customisable solutions for many different types of liquids. The filling machines, which offer high speed operation capacity during the filling of low viscosity liquids such as water, fruit juice and cleaning agents, also perform the same performance in high viscosity substances such as shampoo, oil or syrup. Special hoses and flow sensors used in filling machines ensure that the filling process is carried out smoothly. Safety is of great importance especially when filling acids, solvents and flammable substances used in the chemical and petrochemical industries. The machines used during the filling of such liquids must have anti-static properties and anti-explosion systems. Barrel filling machines produced by Kobastar meet the safety standards of enterprises with these features that ensure safe filling. In the food and pharmaceutical industry, ensuring hygienic conditions during filling is at the forefront. Thanks to the stainless steel body and easy-to-clean structure, filling machines offer hygienic filling and maintain product quality.
Barrel Liquid Filling Usage Areas
Barrel liquid filling systems are used in many different sectors and applications. The main areas of use where these machines are preferred are as follows:
- Chemical Industry: Ideal for filling chemicals, acids, solvents, detergents and other liquid chemicals into drums. Filling systems that minimise the risk of leakage or spillage during the filling of chemicals also prioritise operator safety.
- Food Industry: It is used for filling oil, syrup, fruit juice, milk and other food liquids. Stainless steel materials and cleanable designs are preferred to comply with hygiene rules during food filling.
- Pharmaceutical Industry: It provides precise filling of pharmaceutical raw materials, syrups and chemical solutions into barrels. Machines specially designed for this sector make it possible to work in a sterile environment.
- Cosmetics Industry: Suitable for filling shampoos, creams, lotions and other cosmetic products. It offers flexibility to cosmetic manufacturers with its adaptable structure for liquids with different viscosities.
- Petrochemical Industry: It is used for filling oils, fuels and other petrochemical liquids. Manufactured in accordance with high safety standards, these machines offer a safe working environment during the filling of explosive or flammable liquids.
How Does Barrel Liquid Filling Machine Work?
The barrel liquid filling machine has a certain working principle to perform the filling process quickly and reliably. The process steps are as follows:
- Placing the Barrel: The barrel is placed manually or automatically at the filling point.
- Weighing and Filling Start: The filling process starts on the weighing platform equipped with load cells. Firstly, the weight of the empty drum is measured and then the filling starts.
- Filling Control: During the filling process, the amount of liquid is continuously monitored by load cells. Filling is automatically stopped when the set filling quantity is reached.
- Automatic Closing: After the filling is completed, the lid of the barrel can be closed automatically or manual closing can be performed.
Things to Consider When Purchasing
When choosing a machine, it is important to consider the needs of your business and your production volume. Here are the main factors to be considered:
- Filling Capacity and Speed: The filling capacity of the machine should be compatible with the production volume of your business. It should also be ensured that the filling speed is at a level that will speed up your production process.
- Load Cell Quality: Load cells determine the filling accuracy. For this reason, machines with high quality and reliable load cells should be preferred.
- Material Quality: Liquid filling machines should be manufactured from stainless steel and other corrosion-resistant materials. This feature ensures long life of the machine.
- Automation Level: The automation level of filling machines reduces labour costs and increases productivity. Features such as PLC control system and touch screen offer ease of use.
- Manufacturer Support and Warranty: Technical support, maintenance and warranty services offered by the machine manufacturer should also be considered.
Barrel liquid filling machines offered by Kobastar make a difference in many sectors with their superior technology and precise filling performance. These machines, which offer solutions suitable for the needs of your business, provide efficiency, speed and precision in filling processes. If you want to get more information about the barrel liquid filling machine or if you want to determine the most suitable model for your business, you can contact us or visit our website.
